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Ford reliability and common MOT problems by model

Ford shows a 20.5% combined MOT failure rate across 5,906,668 tests in Motintel data. Ecosport has one of the lower high-confidence rates at 11.3%. Focus C Max deserves extra checking at 29.5%.

Data sources: DVSA MOT records, official recall records, and MOT fault wording snapshots (2026-04-27, 2026-04-29, rfr_codes_2025-05-12, failure items 2023). Search-indexed model pages must clear 20,000 MOT tests and 10,000 vehicles.

Ford combined failure rate: 20.5% — all-model average is 18.7%. Ranked #34 of 48 makes by failure rate (1 = lowest).

Which Ford models look strongest?

Ecosport (11.3%), Transit Custom (13.4%), Kuga (14.0%), Transit 350 Leader Ecoblue (16.2%), Transit Courier (16.4%)

Which Ford models need extra caution?

Focus C Max (29.5%), Transit (24.6%), Fusion (23.7%), Galaxy (23.1%), S Max (22.8%)

Most reliable Ford models in MOT data

#ModelMOT failure rateTestsVehicles
1 Ford Ecosport 11.3% 110,311 tests 93,530 vehicles
2 Ford Transit Custom 13.4% 86,593 tests 72,910 vehicles
3 Ford Kuga 14.0% 298,478 tests 246,407 vehicles
4 Ford Transit 350 Leader Ecoblue 16.2% 20,893 tests 16,910 vehicles
5 Ford Transit Courier 16.4% 28,644 tests 23,192 vehicles

Ford models with the highest MOT failure rates

#ModelMOT failure rateTestsVehicles
1 Ford Focus C Max 29.5% 25,159 tests 18,032 vehicles
2 Ford Transit 24.6% 786,518 tests 581,940 vehicles
3 Ford Fusion 23.7% 75,196 tests 55,988 vehicles
4 Ford Galaxy 23.1% 83,567 tests 60,500 vehicles
5 Ford S Max 22.8% 99,773 tests 74,717 vehicles

Common Ford MOT problem areas

#Problem areaMOT notesModels affectedWhat to checkHigh-rate examples
1 Corrosion and structure 2,080,892 MOT notes 19 models Inspect sills, subframes, suspension mounts, brake pipes, and previous welding or rust repairs. Ford Fusion, Ford Transit, Ford Focus C Max
2 Suspension and steering 937,604 MOT notes 19 models Listen for knocks, check uneven tyre wear, and ask whether worn joints or bushes have been replaced. Ford Fusion, Ford Focus C Max, Ford Transit
3 Lights and electrical 686,839 MOT notes 19 models Test every exterior light, warning lamp, horn, washer, and basic electrical function before buying. Ford Focus C Max, Ford Transit, Ford Fusion
4 Emissions, engine, and exhaust 613,955 MOT notes 19 models Check cold starts, exhaust smoke, warning lights, service history, and recent emissions repairs. Ford Transit Connect, Ford Focus C Max, Ford Fusion
5 Windscreen, wipers, and mirrors 463,054 MOT notes 19 models Check the windscreen, wipers, washers, mirrors, chips, cracks, and whether the driver's view is clear. Ford Transit Connect, Ford Transit, Ford Transit Custom
6 Tyres and wheels 133,414 MOT notes 19 models Look for matching tyres, legal tread, sidewall damage, wheel damage, and uneven wear. Ford Transit 350 Leader Ecoblue, Ford Transit Custom, Ford Transit Courier

All Ford model reports

Model MOT tests Vehicles Failure rate
Fiesta 1,761,562 1,357,489 21.3%
Focus 1,207,223 944,751 20.3%
Transit 786,518 581,940 24.6%
Kuga 298,478 246,407 14.0%
Mondeo 269,092 206,165 21.8%
Ka 235,069 181,540 21.0%
Transit Connect 213,677 163,474 22.7%
C Max 144,509 113,928 19.2%
Ranger 127,854 101,109 19.3%
Ecosport 110,311 93,530 11.3%
S Max 99,773 74,717 22.8%
Transit Custom 86,593 72,910 13.4%
Galaxy 83,567 60,500 23.1%
Fusion 75,196 55,988 23.7%
B Max 66,017 52,978 17.0%
Grand C Max 45,595 35,129 19.9%
Transit Courier 28,644 23,192 16.4%
Focus C Max 25,159 18,032 29.5%
Transit 350 Leader Ecoblue 20,893 16,910 16.2%
Tourneo limited data 17,628 13,252 17.6%
Tourneo Connect limited data 14,809 11,745 14.9%
Transit Custom 300limitd Eblue limited data 13,724 11,571 13.3%
Mustang limited data 13,181 11,125 12.8%
Escort limited data 12,782 10,714 17.6%
Transit Custom 280limitd Eblue limited data 9,773 8,412 12.7%
Edge limited data 8,857 7,587 11.0%
Transit Custom 300leader Eblue limited data 8,151 6,684 16.0%
Fiesta St Line Edition Turbo limited data 7,823 6,776 8.6%
Puma St Line X Mhev limited data 6,647 6,063 5.2%
Fiesta Trend Turbo limited data 6,558 5,582 9.5%
Puma St Line Mhev limited data 5,672 5,283 4.5%
Fiesta Trend limited data 5,664 4,963 8.5%
Puma St Line X First Ed Mhev limited data 5,535 4,881 5.2%
Allied limited data 4,319 3,521 12.9%
Transit 350 Trend Ecoblue limited data 3,952 3,248 14.9%
Fiesta St Line Edition T Mhev limited data 3,945 3,586 6.5%
Focus St limited data 3,531 2,980 11.2%
Tourneo Custom limited data 3,369 2,602 12.9%
Puma limited data 3,288 2,438 28.3%
Transit Custom 300 Trend Eblue limited data 3,204 2,651 14.3%
Transit Custom 280leader Eblue limited data 3,007 2,530 14.0%
Unclassified limited data 3,002 2,441 18.5%
Transit Custom 320limitd Eblue limited data 2,970 2,540 11.5%
Fiesta Titanium Turbo Mhev limited data 2,867 2,603 7.4%
Capri limited data 2,766 2,411 12.6%
Sierra limited data 2,687 2,371 11.3%
Transit Custom 300lmtd Eblue A limited data 2,615 2,212 12.0%
Transit Custom 340leader Eblue limited data 2,443 2,037 14.4%
Puma Titanium Mhev limited data 2,319 2,115 5.4%
Transit Custom 320lmtd Eblue A limited data 2,279 1,977 10.1%
Fiesta St Line X Edition Turbo limited data 2,111 1,794 10.7%
Puma Titanium limited data 2,060 1,944 3.5%
Transit Custom 320 Trend Eblue limited data 1,964 1,546 17.3%
Transit Custom 320leader Eblue limited data 1,956 1,635 12.7%
Puma Titanium First Ed Mhev limited data 1,902 1,701 3.7%
Focus St Line X Edition Mhev limited data 1,730 1,601 6.5%
Freedom limited data 1,609 1,292 12.2%
Fiesta Stline X Edition T Mhev limited data 1,585 1,475 5.6%
Tourneo Custom 320 Ti Eblue A limited data 1,513 1,256 11.1%
Tourneo Custom 320 Tnium Eblue limited data 1,509 1,249 9.7%
Transit Custom 280 Trend Eblue limited data 1,346 1,157 13.0%
Transit Custom 280lmtd Eblue A limited data 1,343 1,164 10.9%
Puma St Line limited data 1,317 1,233 4.3%
Focus St Line Edition Mhev limited data 1,295 1,186 7.1%
Fiesta Active Edition Turbo limited data 1,269 1,085 9.5%
Freda limited data 1,243 864 31.0%
Focus Titanium Edition Mhev limited data 1,241 1,176 4.3%
Transit 460 Leader Ecoblue limited data 1,198 1,085 6.8%
Roller Team limited data 1,163 1,038 8.3%
Fiesta Active X Edition Turbo limited data 1,116 931 11.3%
Fiesta Vignale Edition Turbo limited data 1,101 973 7.5%

Models with limited data (fewer than 20,000 tests or 10,000 vehicles) have full reports but are not indexed in search engines until the evidence threshold is met.