Used buying checklist
Ford Fusion reliability, common problems and used buying checks
A used Ford Fusion looks worse than average for reliability in UK MOT data: 23.7% of 75,196 tests failed, compared with 18.7% across all indexed models. A good example should have a clean MOT history for corrosion and structure, suspension and steering, and lights and electrical.
It can be, if the exact car has a clean history for corrosion and structure, suspension and steering, and lights and electrical.
Start with corrosion and structure, suspension and steering, and lights and electrical, then compare the car's mileage and recall record below.
Sources used: DVSA MOT tests (Apr 2026); vehicle recalls (Apr 2026); MOT fault wording (May 2025). MOT data does not capture every reliability issue, especially intermittent engine, gearbox or infotainment faults that do not appear during the test.
- 23.7% MOT failure rate
- Median tested mileage 83,528 miles
- 17,830 failed MOT tests analysed
Corrosion and structure is the clearest area to check
Corrosion and structure is the clearest named problem area in this model's MOT history (77.0 MOT notes per 100 tests). Example MOT phrases from this area include excessively corroded, corroded so that its cross sectional area is reduced and seriously weakened, and ferrule excessively corroded.
Example MOT phrases to search in the car's history:
- excessively corroded
- corroded so that its cross sectional area is reduced and seriously weakened
- ferrule excessively corroded
- corroded and seriously weakened
- ball joint excessively worn
- ball joint dust cover severely deteriorated
- across an axle
- ball joint dust cover damaged or deteriorated, but preventing the ingress of dirt
- Vehicles internal headlight adjuster altered to recheck lights
- lens slightly defective
Focus on corrosion and structure, suspension and steering, and lights and electrical
The model's recorded failure rate is 23.7%, +5.0 percentage points compared with the average across all models. Use the seller questions below to check whether repeat MOT notes have actually been repaired.
- MOT tests analysed75,196 tests
- Median tested mileage83,528 miles
- Failed MOT tests17,830
Should you buy a used Ford Fusion?
76.3% of the MOT tests we analysed for this model passed. The model's recorded failure rate is 23.7%, +5.0 percentage points compared with the average across all models. This is a buying brief for the exact car in front of you: clean repeat history matters more than badge reputation.
- Repeat unresolved MOT notes for corrosion and structure, suspension and steering, and lights and electrical
- corrosion and structure appearing across more than one MOT
- Any dangerous MOT failure on the exact car, especially if the same area appears again later
- No paperwork showing applicable recall work has been completed
- A seller who cannot explain MOT wording such as "excessively corroded"
It can be, if the exact car has a clean history for corrosion and structure, suspension and steering, and lights and electrical.
Start with corrosion and structure, suspension and steering, and lights and electrical, then compare the car's mileage and recall record below.
Corrosion and structure is the clearest named problem area in the MOT history (77.0 MOT notes per 100 tests). These counts are issue notes, not failure rates, because a single MOT can list several faults.
Past 100k miles on the Ford Fusion, MOT records most often point to corrosion and structure, suspension and steering, and lights and electrical.
The MOT failure rate rises from 20.0% at 0-3 years to 25.6% at 15+ years. Compare the car with the nearest age range before treating a fault as normal wear or a warning sign. The average MOT failure rate across all models in the same dataset is 18.7%.
Start with corrosion and structure, suspension and steering, lights and electrical, and emissions, engine, and exhaust. The checklist on this page explains why each area is being recommended, what to inspect, and what to ask the seller.
5 relevant recall notices appear for this model. Treat them as safety checks to verify for the exact car, not as normal MOT wear.
What should I check first?
Start with corrosion and structure, suspension and steering, lights and electrical, and emissions, engine, and exhaust. The checklist on this page explains why each area is being recommended, what to inspect, and what to ask the seller. Each item shows whether it comes from MOT results, recall notices, or a standard used-car check.
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Corrosion and structure Seen in MOT results
Corrosion and structure is one of the most common MOT problem areas for this model (77.0 MOT notes per 100 tests).
What to check: Inspect sills, subframes, mounting points, arches, and underside corrosion advisories.
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Suspension and steering Seen in MOT results
Suspension and steering is one of the most common MOT problem areas for this model (23.9 MOT notes per 100 tests).
What to check: Listen for knocks, check uneven tyre wear, and inspect steering play.
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Lights and electrical Seen in MOT results
Lights and electrical is one of the most common MOT problem areas for this model (22.1 MOT notes per 100 tests).
What to check: Check every lamp, warning light, horn, battery condition, and dashboard messages.
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Emissions, engine, and exhaust Seen in MOT results
Emissions, engine, and exhaust is one of the most common MOT problem areas for this model (17.5 MOT notes per 100 tests).
What to check: Check warning lights, smoke, exhaust leaks, recent emissions failures, and service history.
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Windscreen, wipers, and mirrors Seen in MOT results
Windscreen, wipers, and mirrors is one of the most common MOT problem areas for this model (9.0 MOT notes per 100 tests).
What to check: Check windscreen damage, wiper operation, washers, mirrors, and demisting.
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Tyres and wheels Seen in MOT results
Tyres and wheels is one of the most common MOT problem areas for this model (1.9 MOT notes per 100 tests).
What to check: Check tyre age, tread depth, sidewall damage, wheel condition, and alignment wear.
What changes with mileage?
Past 100k miles on the Ford Fusion, MOT records most often point to corrosion and structure, suspension and steering, and lights and electrical.
Common MOT problem areas
Common faults: what usually fails on this model?
Corrosion and structure is the clearest named problem area in the MOT history (77.0 MOT notes per 100 tests). These counts are issue notes, not failure rates, because a single MOT can list several faults.
Recall-related areas to verify
Official recall areas
Manufacturer recall notices for the Ford Fusion mainly involve 3 areas: suspension and steering, mixed recall notices, and brakes. Treat each as something to verify on the specific car you are viewing; the recall table below shows the official notice text.
Mileage and age checks
Mileage changes: what starts showing up after high mileage?
Past 100k miles on the Ford Fusion, MOT records most often point to corrosion and structure, suspension and steering, and lights and electrical. On lower-mileage cars, the most common named areas are corrosion and structure, lights and electrical, and suspension and steering.
| Mileage range | Tests | Vehicles | Failure rate (vs all models) | Median mileage |
|---|---|---|---|---|
| 0-50k | 10,814 | 9,126 | 14.2%+3.4 percentage points vs all models | 39,648 miles |
| 50-100k | 39,778 | 30,237 | 23.0%+2.3 percentage points vs all models | 75,772 miles |
| 100-150k | 20,488 | 14,713 | 28.9%+2.7 percentage points vs all models | 116,708 miles |
| 150-200k | 3,158 | 2,197 | 32.5%+5.2 percentage points vs all models | 162,822 miles |
| 200k+ | 304 | 216 | 32.9%+6.3 percentage points vs all models | 214,588 miles |
Problem areas by mileage
Past 100k miles on the Ford Fusion, MOT records most often point to corrosion and structure, suspension and steering, and lights and electrical.
| Mileage range | Car areas most often recorded | Specific MOT defect examples |
|---|---|---|
| 0-50k |
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| 50-100k |
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| 100-150k |
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| 150-200k |
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| 200k+ |
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Fair comparisons: is this problem normal for its age?
The MOT failure rate rises from 20.0% at 0-3 years to 25.6% at 15+ years. Compare the car with the nearest age range before treating a fault as normal wear or a warning sign. The average MOT failure rate across all models in the same dataset is 18.7%. The highest failure rate by age is 30.0% for 3-6 years cars, based on 20 tests.
| Age range | Tests | Vehicles | Failure rate (vs all models) | Median age |
|---|---|---|---|---|
| 0-3 years 2023–2026 reg. |
10 | 8 | 20.0%+11.6 percentage points vs all models | 2.0 years |
| 3-6 years 2020–2023 reg. |
20 | 14 | 30.0%+19.4 percentage points vs all models | 5.2 years |
| 6-10 years 2016–2020 reg. |
29 | 23 | 20.7%+4.1 percentage points vs all models | 7.9 years |
| 10-15 years 2011–2016 reg. |
28,639 | 22,417 | 20.6%-2.9 percentage points vs all models | 13.8 years |
| 15+ years pre-2011 reg. |
46,498 | 34,151 | 25.6%-0.3 percentage points vs all models | 17.2 years |
Recall records and data freshness
Recall context: are there safety notices to know about?
5 relevant recall notices appear for this model. Treat them as safety checks to verify for the exact car, not as normal MOT wear.
| 2020-08-21 | TAKATA AIR BAG INFLATOR MAY RUPTURE ON DEPLOYMENT Air bag inflators may not operate as intended Replace air bag inflator |
|---|---|
| 2012-02-28 | REAR SUSPENSION BOLTS MAY FAIL Vehicles may have rear axle mounting bolts that do not meet the required specification. It is possible that the head of the bolt may shear and result in reduced retention of the rear axle. Fit replacement bolts of the correct specification. |
| 2007-11-28 | POWER STEERING MAY BE LOST It has been identified that the power steering pump drive belts could de-laminate and fail. Should this occur drive to the power steering pump would be lost likewise the assistance to the steering. Recalled vehicles will have the power steering drive belts checked and renewed should they be found to be within the affected batch. |
| 2007-08-06 | POTENTIAL LOSS OF STEERING CONTROL It has been identified that a small number of Fiesta and Fusion vehicles may have been built with a steering column which may have suffered damage by inappropriate handling prior to vehicle production. In rare cases there may be damage to the column upper universal joint which could result in loss of steering control. Recalled vehicles will have the steering column universal joint inspected for signs of damage. If damage is found the steering column assembly will be replaced. |
| 2003-03-07 | WELD SEAM ON REAR AXLE IS NOT TO SPECIFICATION The weld seam securing the brake unit mounting plate to the rear axle may not be to specification on a small number of vehicles within the affected range.. Check the production date code and replace the axle where found necessary. |
Related searches
Common ways people look up the Ford Fusion. Each link runs the search and lands on the relevant section of this report.
Related reliability guides
See where this model sits against other Ford reports by MOT failure rate and common problem area.
Compare high-confidence model reports across all makes.
Use the fleet mileage baseline before checking this model's own mileage table.
Compare this model's age pattern with the wider MOT baseline.
Sources used: DVSA MOT tests (Apr 2026); vehicle recalls (Apr 2026); MOT fault wording (May 2025). These are patterns from many MOT tests and recall notices. They help you decide what to inspect and what to ask; they do not certify the condition of one specific car.