Used buying checklist

Ford Kuga reliability, common problems and used buying checks

A used Ford Kuga looks better than average for reliability in UK MOT data: 14.0% of 298,478 tests failed, compared with 18.7% across all indexed models. A good example should have a clean MOT history for windscreen, wipers, and mirrors, corrosion and structure, and suspension and steering.

Is a used Ford Kuga a good buy?

It can be, if the exact car has a clean history for windscreen, wipers, and mirrors, corrosion and structure, and suspension and steering.

What should I check first?

Start with windscreen, wipers, and mirrors, corrosion and structure, and suspension and steering, then compare the car's mileage and recall record below.

Sources used: DVSA MOT tests (Apr 2026); vehicle recalls (Apr 2026); MOT fault wording (May 2025). MOT data does not capture every reliability issue, especially intermittent engine, gearbox or infotainment faults that do not appear during the test.

Before you view one

Focus on windscreen, wipers, and mirrors, corrosion and structure, and suspension and steering

The model's recorded failure rate is 14.0%, -4.8 percentage points compared with the average across all models. Use the seller questions below to check whether repeat MOT notes have actually been repaired.

  • MOT tests analysed298,478 tests
  • Median tested mileage55,592 miles
  • Failed MOT tests41,646
Used buyer verdict

Should you buy a used Ford Kuga?

86.1% of the MOT tests we analysed for this model passed. The model's recorded failure rate is 14.0%, -4.8 percentage points compared with the average across all models. This is a buying brief for the exact car in front of you: clean repeat history matters more than badge reputation.

Better than average in our MOT data
Green light if The car has a tidy MOT pattern, recent repairs for windscreen, wipers, and mirrors, corrosion and structure, and suspension and steering, matching tyres, and paperwork for service or recall work.
Renegotiate if The latest MOT mentions windscreen, wipers, and mirrors, corrosion and structure, and suspension and steering, consumables are due together, or the seller cannot show what was fixed after advisories.
Walk away if Dangerous defects, corrosion near structural areas, warning lights, or the same component family keep returning without clear repair evidence.
  • Repeat unresolved MOT notes for windscreen, wipers, and mirrors, corrosion and structure, and suspension and steering
  • windscreen, wipers, and mirrors appearing across more than one MOT
  • Any dangerous MOT failure on the exact car, especially if the same area appears again later
  • No paperwork showing applicable recall work has been completed
  • A seller who cannot explain MOT wording such as "Items removed from drivers view prior to test"
Is a used Ford Kuga a good buy?

It can be, if the exact car has a clean history for windscreen, wipers, and mirrors, corrosion and structure, and suspension and steering.

What should I check first?

Start with windscreen, wipers, and mirrors, corrosion and structure, and suspension and steering, then compare the car's mileage and recall record below.

What usually fails on the Ford Kuga?

Windscreen, wipers, and mirrors is the clearest named problem area in the MOT history (7.0 MOT notes per 100 tests). These counts are issue notes, not failure rates, because a single MOT can list several faults.

What starts showing up after high mileage on the Ford Kuga?

Past 100k miles on the Ford Kuga, MOT records most often point to suspension and steering, corrosion and structure, and emissions, engine, and exhaust.

Is a Ford Kuga fault normal for its age?

The MOT failure rate rises from 6.5% at 0-3 years to 23.7% at 15+ years. Compare the car with the nearest age range before treating a fault as normal wear or a warning sign. The average MOT failure rate across all models in the same dataset is 18.7%.

What should I inspect first on a used Ford Kuga?

Start with windscreen, wipers, and mirrors, corrosion and structure, suspension and steering, and emissions, engine, and exhaust. The checklist on this page explains why each area is being recommended, what to inspect, and what to ask the seller.

Are there Ford Kuga safety recalls to know about?

6 relevant recall notices appear for this model. Treat them as safety checks to verify for the exact car, not as normal MOT wear.

What should I check first?

Start with windscreen, wipers, and mirrors, corrosion and structure, suspension and steering, and emissions, engine, and exhaust. The checklist on this page explains why each area is being recommended, what to inspect, and what to ask the seller. Each item shows whether it comes from MOT results, recall notices, or a standard used-car check.

What changes with mileage?

Past 100k miles on the Ford Kuga, MOT records most often point to suspension and steering, corrosion and structure, and emissions, engine, and exhaust.

0-50k miles windscreen, wipers, and mirrors and tyres and wheels. 128,463 tests in this mileage range
50-100k miles windscreen, wipers, and mirrors and corrosion and structure. 125,220 tests in this mileage range
100-150k miles suspension and steering and corrosion and structure. 37,594 tests in this mileage range
150-200k miles suspension and steering and emissions, engine, and exhaust. 5,364 tests in this mileage range
200k+ miles suspension and steering and emissions, engine, and exhaust. 430 tests in this mileage range
Common MOT problem areas
298,478 MOT tests analysed for this model
246,407 Distinct vehicles represented
14.0% Recorded MOT test failure rate — -4.8 percentage points vs all models

Common faults: what usually fails on this model?

Windscreen, wipers, and mirrors is the clearest named problem area in the MOT history (7.0 MOT notes per 100 tests). These counts are issue notes, not failure rates, because a single MOT can list several faults.

Windscreen, wipers, and mirrors
  • Items removed from drivers view prior to test
  • damaged but not adversely affecting driver's view
7.0 MOT notes per 100 tests
Corrosion and structure
  • corroded so that its cross sectional area is reduced and seriously weakened
  • corroded and seriously weakened
5.7 MOT notes per 100 tests
Suspension and steering
  • ball joint has excessive play
  • Play in steering rack inner joint(s)
5.3 MOT notes per 100 tests
Emissions, engine, and exhaust
  • has a major leak of exhaust gases
  • leaking excessively from engine
4.5 MOT notes per 100 tests
Lights and electrical
  • inoperative in the case of multiple lamps or light sources
  • warning lamp indicates a fault
4.3 MOT notes per 100 tests
Tyres and wheels
  • Nail in tyre
  • incorrectly seated on the wheel rim
2.9 MOT notes per 100 tests
Brakes
  • has insufficient reserve pressure/vacuum to provide assistance for at least four more brake applications after the warning device has operated (or gauge shows an unsafe reading)
  • remains on when the brakes are released
0.0 MOT notes per 100 tests
Recall-related areas to verify

Official recall areas

Manufacturer recall notices for the Ford Kuga mainly involve 6 areas: mixed recall notices, suspension and steering, emissions, engine, and exhaust, and windscreen, wipers, and mirrors. Treat each as something to verify on the specific car you are viewing; the recall table below shows the official notice text.

Mixed recall notices
  • 25C79 Kuga - Powertrain Control Module Software Update
  • 25S61 – Kuga – Cylinder head replacement
35 recalls · 25,773 vehicles
Suspension and steering
  • 25SC4 Kuga - Do not charge high voltage battery to levels above 80%
  • 23S57 Kuga - Steering gear top plug potentially loose
25 recalls · 54,601 vehicles
Emissions, engine, and exhaust
  • 26S10 - Kuga Ranger - Potential Exhaust Gas Recirculation Valve Failure
  • 25S54 Kuga S-Max and Galaxy - Powertrain Control Module (PCM) Software Update
22 recalls · 91,565 vehicles
Windscreen, wipers, and mirrors
  • CrossCar: Sync3 Rear-View Camera Software Update
16 recalls · 867 vehicles
Lights and electrical
  • 24S16 - Kuga - PCM Programming and Drain Tube Installation
  • In the event of a fuel injector failing this will potentially cause a fuel leak.
6 recalls · 282,300 vehicles
Tyres and wheels
  • A small number of vehicles may be fitted with tyres that do not meet the high specification expected.
  • The hv battery pack can overheat and result in the venting of hot gas
3 recalls · 35,092 vehicles
Mileage and age checks

Mileage changes: what starts showing up after high mileage?

Past 100k miles on the Ford Kuga, MOT records most often point to suspension and steering, corrosion and structure, and emissions, engine, and exhaust. On lower-mileage cars, the most common named areas are windscreen, wipers, and mirrors, tyres and wheels, and lights and electrical.

Mileage range Tests Vehicles Failure rate (vs all models) Median mileage
0-50k 128,463 112,212 9.1%-1.7 percentage points vs all models 33,734 miles
50-100k 125,220 102,699 15.6%-5.1 percentage points vs all models 69,239 miles
100-150k 37,594 28,279 23.5%-2.7 percentage points vs all models 116,140 miles
150-200k 5,364 4,006 25.1%-2.2 percentage points vs all models 162,713 miles
200k+ 430 318 25.1%-1.4 percentage points vs all models 211,532 miles

Problem areas by mileage

Past 100k miles on the Ford Kuga, MOT records most often point to suspension and steering, corrosion and structure, and emissions, engine, and exhaust.

Mileage range Car areas most often recorded Specific MOT defect examples
0-50k
  • Windscreen, wipers, and mirrors (6.8 MOT notes per 100 tests)
  • Tyres and wheels (3.1 MOT notes per 100 tests)
  • Lights and electrical (1.3 MOT notes per 100 tests)
  • No exact MOT wording is available for this mileage range.
50-100k
  • Windscreen, wipers, and mirrors (6.9 MOT notes per 100 tests)
  • Corrosion and structure (6.6 MOT notes per 100 tests)
  • Emissions, engine, and exhaust (4.5 MOT notes per 100 tests)
  • No exact MOT wording is available for this mileage range.
100-150k
  • Suspension and steering (18.8 MOT notes per 100 tests)
  • Corrosion and structure (16.8 MOT notes per 100 tests)
  • Emissions, engine, and exhaust (13.9 MOT notes per 100 tests)
  • No exact MOT wording is available for this mileage range.
150-200k
  • Suspension and steering (32.7 MOT notes per 100 tests)
  • Emissions, engine, and exhaust (21.9 MOT notes per 100 tests)
  • Corrosion and structure (19.0 MOT notes per 100 tests)
  • No exact MOT wording is available for this mileage range.
200k+
  • Suspension and steering (48.6 MOT notes per 100 tests)
  • Emissions, engine, and exhaust (28.6 MOT notes per 100 tests)
  • Corrosion and structure (18.6 MOT notes per 100 tests)
  • No exact MOT wording is available for this mileage range.

Fair comparisons: is this problem normal for its age?

The MOT failure rate rises from 6.5% at 0-3 years to 23.7% at 15+ years. Compare the car with the nearest age range before treating a fault as normal wear or a warning sign. The average MOT failure rate across all models in the same dataset is 18.7%. The highest failure rate by age is 23.7% for 15+ years cars, based on 1,147 tests.

Age range Tests Vehicles Failure rate (vs all models) Median age
0-3 years
2023–2026 reg.
600 562 6.5%-1.9 percentage points vs all models 3.0 years
3-6 years
2020–2023 reg.
113,753 99,407 9.6%-1.0 percentage points vs all models 4.9 years
6-10 years
2016–2020 reg.
125,981 106,221 13.6%-3.0 percentage points vs all models 7.8 years
10-15 years
2011–2016 reg.
56,997 42,042 23.3%-0.2 percentage points vs all models 12.2 years
15+ years
pre-2011 reg.
1,147 892 23.7%-2.2 percentage points vs all models 15.2 years
Recall records and data freshness

Recall context: are there safety notices to know about?

6 relevant recall notices appear for this model. Treat them as safety checks to verify for the exact car, not as normal MOT wear.

2027-02-03 25C79 Kuga - Powertrain Control Module Software Update
On affected vehicles the software repair for previous recall 25C79 may not have been delivered properly and the Powertrain Control Module software may deliver lower power output than intended.
Update the Powertrain Control Module software and perform an additional verification process to ensure the configuration has been installed correctly.
2026-04-15 26S10 - Kuga Ranger - Potential Exhaust Gas Recirculation Valve Failure
On affected vehicles the Exhaust Gas Recirculation (EGR) valve may fail leading to weak acceleration engine vibration a no start condition or a loss of power.
A remedy is not currently available. The manufacturer is working to provide a software update to prevent this failure. Should you experience EGR failure contact your dealer immediately.
2025-11-04 25SC4 Kuga - Do not charge high voltage battery to levels above 80%
Ford constantly monitors production processes and vehicles in service. While monitoring vehicles in operation we have become aware of a number of Kuga PHEV vehicles on which the high voltage battery may have some cells that could potentially develop an internal short circuit. In the event of a high voltage battery cell internal short circuit the customer will experience a Stop Safely Now message and warning icon in the instrument cluster. The customer may also experience a loss of motive power increasing the risk of an accident. The customer will continue to have 12-volt (V) accessories steering and braking control. The customer may also experience battery thermal venting potentially resulting in a vehicle fire increasing the risk of injury. Although customers may recall our previous communication about a similar issue under Field Service Action (FSA) 24S79 all customers will need to follow these new instructions regardless of whether that prior action was completed on their vehicles.
Ford engineers are working on the development of a remedy for this issue. While Ford has not issued instructions to stop driving until a remedy becomes available to mitigate the risk Ford will ask all affected customers to ONLY use the default Auto EV mode and avoid deep mud and snow modes until further notice. Ford will also send customers a letter instructing them not to charge their High-Voltage Battery above 80%. To make it easier for customers to limit the charge Ford will include with this letter a leaflet containing clear instructions on how to set the limit using the in-vehicle screen or via the Ford App. Once a remedy is available Ford will send customers a follow up letter instructing them to contact their dealer to schedule an appointment in order for the fix to be deployed on their vehicle.
2025-09-15 25S61 – Kuga – Cylinder head replacement
On affected vehicles the cylinder head may have loose ball plugs. This condition may result in a rapid oil leak if a ball plug comes out of the cylinder head.
Replace the cylinder head.
2025-09-08 CrossCar: Sync3 Rear-View Camera Software Update
On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.
Update the vehicle software to the latest level.
2025-07-07 25S54 Kuga S-Max and Galaxy - Powertrain Control Module (PCM) Software Update
Certain Kuga S-Max and Galaxy vehicles equipped with a 2.5L HEV/PHEV Engine may not have the remedy for Safety Recall 23S27 installed correctly but were recorded as having received the repair successfully. Because the correct software update may not have been installed on these vehicles the underlying condition specified in Safety Recall 23S27 potential under hood fire may still exist.
Dealers are to update the Powertrain Control Module (PCM) software.

Related searches

Common ways people look up the Ford Kuga. Each link runs the search and lands on the relevant section of this report.

Related reliability guides

Compare Ford models

See where this model sits against other Ford reports by MOT failure rate and common problem area.

Used car reliability rankings

Compare high-confidence model reports across all makes.

High-mileage reliability

Use the fleet mileage baseline before checking this model's own mileage table.

MOT failures by age

Compare this model's age pattern with the wider MOT baseline.

Sources used: DVSA MOT tests (Apr 2026); vehicle recalls (Apr 2026); MOT fault wording (May 2025). These are patterns from many MOT tests and recall notices. They help you decide what to inspect and what to ask; they do not certify the condition of one specific car.

Find another model

More Ford models